Access control is a cornerstone of industrial site security, but its effectiveness hinges on proper implementation. Here are some tips to help you get it right.
Integration with other systems
Access control truly shines when it’s integrated with other security systems like video surveillance, intrusion detection, fire and safety systems, and visitor management.
“Linking video feeds to access events, for example, allows you to quickly verify anomalies, while integrating visitor management ensures you comply with regulations and efficiently track third-party contractors. Alarm systems can trigger access lockdowns and improve incident response,” says Prabhuraj Patil, Senior Director for Physical Access Control Solutions, ASEAN and India Subcontinent, at HID. “This convergence not only strengthens overall site security but also boosts efficiency by streamlining monitoring, reducing manual oversight, and enabling data-driven decision-making for facility managers.”
Hanchul Kim, CEO of Suprema, offers specific examples of how integrating access control with other systems can benefit industrial sites:
Video surveillance: When access events trigger video verification, AI analytics can immediately assess threats for operators. For example, if a door is forced or a credential is denied, the operator can immediately pull up the corresponding camera feed.
Alarms and intrusion: Integrating with alarm systems allows facilities to trigger automatic lockdowns during breaches or emergencies. If an intrusion alarm goes off, the system can immediately deny access to sensitive zones, lock down gates, or initiate mustering protocols.
Visitor and contractor management: Industrial plants often rely on contractors and temporary staff. By integrating visitor management, administrators can pre-register individuals, issue temporary credentials, and verify that safety training requirements have been met before granting access.
Time and attendance: Beyond security, a unified platform provides business intelligence through integrated time and attendance. Real-time labor analytics enable predictive scheduling, compliance monitoring, and productivity optimization – transforming security infrastructure into a strategic business asset.
The cloud can play a key role in this integration.
“Cloud-based access lays the foundation. Video, alarms, and visitor systems work better together when integrated. When these systems work together, each strengthens the other: cameras provide visual confirmation for access events, alarms trigger instant lockdowns or alerts tied to entry activity, and visitor management systems ensure accurate identity checks while aligning with access permissions,” says Justin Wilmas, EVP of Sales at Acre Security. “With a single view, teams can move faster, monitor smarter, and respond sooner. The result is greater efficiency, faster response times, and stronger protection for people, assets, and operations in a high-stakes industrial environment.”
Comprehensive risk assessment
A risk assessment is essential when implementing access control at an industrial site because it ensures the system addresses the site’s specific needs and requirements. “Conduct a comprehensive risk assessment to identify critical assets, compliance requirements, and user groups. This ensures the system is designed with business objectives in mind rather than deployed as a standalone tool,” Patil says.
Access control can be deployed in a cloud, on-premises, or hybrid architecture, and the choice depends on the site’s specific scenario.
“For some organizations, a hybrid approach works best, allowing them to modernize their security posture while maximizing the value of their existing hardware infrastructure. For others, a totally cloud-based option may be ideal, giving security teams greater flexibility and accessibility over systems from multiple locations or even off-site for remote management,” Wilmas says. “Industrial sites are complex and diverse, which means one team’s needs may differ from another’s — no two sites are the same. That’s why flexibility isn’t a feature – it’s a necessity.”
Prioritize scalability and flexibility
Prioritizing scalability and flexibility is also critical. “Industrial sites evolve – new facilities, changing regulations, or an expanding workforce require solutions that can adapt without disrupting operations. Mobile and cloud-based access control are particularly effective in this regard,” Patil says.
Engage stakeholders across departments early
Patil also emphasizes the importance of engaging stakeholders across security, IT, and operations early in the process. “Success depends on aligning technology with organizational culture, ensuring user adoption, and leveraging integration opportunities to maximize long-term value,” he says.